PLANNING AND CONSTRUCTION OF A HALL
The planning and construction of a hall is one of the most demanding investment decisions in the industrial and commercial environment. Different uses, technical requirements, legal specifications and economic objectives are all intertwined. Mistakes in the early phases have a long-term impact on costs, operation and flexibility. A structured approach creates transparency, reduces risks and increases planning reliability.
Every hall planning project starts with the actual utilisation. Production processes, storage and order picking processes, traffic areas, machines, racking systems and future developments define the requirements for size, span and height. At the same time, location, site layout, access, access routes and possible extensions play a key role. Those who take these factors into account at an early stage will avoid restrictions in later operations.
Legal and technical framework conditions are just as crucial. Building regulations, development plans, fire protection, statics and authorisation procedures have a significant influence on planning, time frames and costs. At the same time, economic aspects must be considered: Construction costs alone are not enough. Only over the entire service life - including energy, maintenance and adjustments - does it become clear how economical a hall really is.
This page answers the most important questions about planning and building a hall. It serves as a guide, explains interrelationships and helps building owners to make informed decisions - from the initial idea through to long-term operation.
FREQUENTLY ASKED QUESTIONS ABOUT PLANNING AND BUILDING A HALL
What does hall planning mean in concrete terms?
Hall planning at Astron does not start with a standard grid, but with a structured needs analysis. Utilisation, processes, space requirements, spans, heights and subsequent adaptations are defined at an early stage. This forms the basis for a customised building concept comprising the supporting structure, roof and wall system, technical equipment and expansion reserves. The aim is to create a hall that works in the long term - technically, economically and operationally.
Where does the planning of a hall begin?
With the utilisation today and tomorrow. Astron analyses production, storage and logistics processes, material flows, traffic routes, door positions, crane loads and racking systems. At the same time, the property, building site, development and possible expansion directions are analysed. These early decisions determine flexibility and profitability for decades to come.
What factors determine the size, span and height of a hall?
In addition to the utilisation, it is primarily the span width, column clearance, ridge and eaves heights, crane runways and fire protection requirements. Astron regularly realises large free spans where internal columns are not required and production or storage areas remain usable to the maximum. The construction is designed precisely for loads, utilisation and expandability.
What licences are required for hall construction?
The basis is the building permit in accordance with state building regulations and the development plan. In addition, there is a fire protection concept, structural analysis and utilisation classification. Astron takes these requirements into account as early as the preliminary planning stage in order to develop solutions that can be approved and to avoid subsequent rescheduling.
How does the approval process typically work?
Once the framework conditions have been clarified, the preliminary design follows, then the approval planning. Experience has shown that fire protection is a key factor. Systematic planning and clear technical evidence make it possible to realistically calculate approval times and reduce project delays.
How long does it take to plan and build a hall?
The duration depends heavily on the authorisation, size and complexity. The construction itself is comparatively short for system halls. If things need to move quickly, Astron relies on prefabricated steel structures and industrially produced roof and wall systems, making construction times predictable and less dependent on the weather.
Which construction method is particularly suitable for industrial and commercial buildings?
Steel system constructions offer high flexibility, large spans and short construction times. Astron develops customised system solutions that are not rigid, but are precisely tailored to use and budget. Changes and extensions remain possible even years later.
What role do roof and wall systems play?
The roof and façade have a significant influence on energy efficiency, maintenance requirements and operating costs. Astron relies on tested, durable systems with defined U-values, high daylight penetration and optional preparation for photovoltaics or subsequent retrofitting.
What technical equipment should be considered at an early stage?
Gates, loading zones, crane runways, office and social areas as well as media management must be integrated at an early stage. Astron does not plan these elements additively, but as part of the overall concept. In this way, processes remain efficient and conversions during operation can be minimised.
How does Astron take sustainability into account in hall construction?
At Astron,sustainability primarily means durability, energy efficiency and adaptability. Steel is fully recyclable, steel halls can be extended or dismantled, and energy-optimised building shells reduce operating costs in the long term. Sustainability is considered technically and economically - not as an add-on.
Can an Astron hall be extended or converted at a later date?
Yes, expandability is a central planning principle. The supporting structure, façade and roof are designed in such a way that extensions, additions or changes of use are also possible during ongoing operation.
What typical errors occur in hall construction?
Spaces that are too small, a lack of reserves for technology or growth and decisions that are only aimed at short-term savings. Astron counters these risks by analysing scenarios at an early stage and planning realistically.
Who accompanies the project at Astron?
Clients work with a fixed contact person who coordinates planning, technology, costs and execution. Astron also has access to a Europe-wide network of qualified partners. This reduces interfaces and increases planning reliability.
PLANNING SAFELY. MAKING THE RIGHT LONG-TERM DECISIONS.
The planning and construction of a hall requires clear objectives, well-founded decisions and a realistic assessment of all framework conditions. Utilisation, technology, approvals, costs and later adaptability are directly interlinked. If you take a holistic view of these factors at an early stage, you create the basis for cost-effective hall construction that works in the long term.
Structured planning reduces risks, increases cost certainty and ensures that the hall not only fits today, but also fulfils future requirements. This is precisely where the decisive added value lies: not in individual decisions, but in the interaction of all planning steps over the entire life cycle.
FREE ADVICE
No off-the-shelf solutions: with us, you get advice that really suits you. With over 150 engineers, decades of experience and real industry expertise, we work with you to develop the best answer to your challenge. Personalised, individual and free of charge.