Construction of cold storage halls & cold storage

Designing and building a production hall with temperature-controlled cold storage – four cold zones down to –25°C — Multiple temperature ranges enable efficient storage of different product groups down to -25 °C

Planning and constructing a production hall with temperature-controlled cold storage - Exterior view of the JAGO cold storage facility near Warsaw — Direct docking area speeds up handling processes and ensures continuous cold chains

Planning and constructing a production hall with temperature-controlled cold storage – detailed view of the 13,200 m² JAGO cold storage facility — Insulated building envelope ensures energy efficiency and stable cooling capacity

Owner
Jago foods
Area
13,200 m²
Extra
Four different cooling zones
Location
Warsaw/Poland

REQUIREMENT

Cooling and production processes with precise temperature specifications

JAGO Foods needed a large-scale, temperature-controlled production hall to reliably meet the increasing demand for frozen goods. The new system had to provide different cooling zones, ensure stable temperatures and enable an efficient material flow between storage, order picking and dispatch.

The particular challenge lay in the combination of highly insulated areas, variable temperature levels down to -25 °C and rapid realisation in order to ensure security of supply on the market. At the same time, a modern office area was to be integrated without interrupting the process flows. Energy-efficient components, robust solutions for the refrigeration technology and clear routes for lorry loading and internal logistics were also important.

RESULT

13,200 m² cold store with four separate temperature zones

Astron realised a 13,200 m² refrigeration and production hall with four separate temperature zones that are precisely tailored to the requirements of the deep-freeze segment. The highly insulated building envelope enables a constantly controlled indoor climate and supports energy efficiency despite extreme temperature ranges.

The integrated loading zone combines production, storage and dispatch to form a continuous logistics process, while the adjoining office area creates modern working conditions. The short construction time and precise realisation enabled the company to react flexibly to market requirements and thus ensure the long-term availability of goods.

BUILDING TEMPERATURE-CONTROLLED PRODUCTION HALLS - COOLING CONCEPTS, ENERGY EFFICIENCY, FOOD PROCESSING

Temperature-controlled production halls require precise refrigeration technology, energy-efficient building envelopes and clear material flows. Astron develops cold stores that combine multiple temperature levels, robust insulation and flexible logistics concepts. Whether frozen food, food processing or climate-controlled storage - modern cold stores combine high energy efficiency with fast processes and economical utilisation.

Modular construction methods and fast assembly processes result in hall-specific solutions that enable both short-term production peaks and long-term expansions. Companies benefit from reliable temperature control, stable processes and permanently low operating costs.

GET ADVICE NOW