Production Building for Medical Products
PASCAL MEDICAL LTD is a manufacturing facility intended for the production of sterile disposable medical products. The 8,323 m² industrial complex was realized in Dubna SEZ by Astron Builder SpezGradStroy.
The production facility is unique for Russia. The automated production process uses the most advanced equipment available on the market. The quality control system is organized at the highest level and includes more than 100 tests of each lot at all stages of manufacturing. Today, the plant is ready to manufacture high quality products that meet the established requirements.
The project involves several phases. Phase 1 provides for the production of the full range of disposable injection syringes, including insulin and tuberculin syringes. The capacity of the production line is 450 million items a year. In the future, the company plans to expand its production lines and the range of manufactured medical devices.
During further phases the factory intends to introduce needles for disposable syringes, infusion and transfusion systems, the vacuum system for the collection of blood and urine, saline-filled syringes for washing intravenous catheters and the intravenous catheters themselves. The latter are not produced in Russia at the moment.
Only four months were necessary for the erection. The complex consists of two blocks: a 1,512 m² two-storey administrative complex and 5,616 m² production and warehouse areas with two mezzanines.
The walls are LPA900 with 120 mm Astrotherm insulation for administrative complex and 100 mm for production part. Because of the large number of roof accessories, a built-up roof with 2% slope was selected.
The flexibility of Astron solutions convinced the investor. He was really satisfied by the Astron Engineering team's optimization of the building, which made maximum use of space for the production lines.